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Connect a Router table fence port to a 1-1/4 in shop-vac hose

How to join a Router table fence port to a 1-1/4 in shop-vac hose, and what stops it leaking dust.

Not compatible

Not compatible without stepping down. A 1-1/4 in shop-vac hose is far larger than the Router table fence port, so it needs a 2-1/2 in to 1-1/4 in step reducer.

END A68.3 mmRouter table fence port (2-11/16 in OD, 2-1/2 in ID)
END B31.8 mm1-1/4 in shop-vac hose (approx 1-1/2 cuff in OD, 1-1/4 in ID)

Rings drawn to scale from the measured diameters in the table below.

The two ends

End ARouter table fence port (2-11/16 in OD, 2-1/2 in ID)
End B1-1/4 in shop-vac hose (approx 1-1/2 cuff in OD, 1-1/4 in ID)
Fit typehose cuff into female socket
Reducer needed2-1/2 in to 1-1/4 in step reducer

Shop notes

The hose tip is about 32 mm and the port socket about 64 mm, a gap of 32 mm, so the port socket simply swallows the hose tip with no contact. A 2-1/2 in to 1-1/4 in step reducer is needed, and even reduced the airflow is mismatched between the Router table fence port and the 1-1/4 in shop-vac hose.

Wrapping tape to close a 32 mm gap never seals cleanly and chokes the airflow further. Step the sizes properly, or pair each end with a fitting closer to its own size.