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Connect a DeWalt DW735 planer port to a 2-1/2 in shop-vac hose

How to join a DeWalt DW735 planer port to a 2-1/2 in shop-vac hose, and what stops it leaking dust.

Reducer required

Not a direct fit. Joining the DeWalt DW735 planer port to a 2-1/2 in shop-vac hose needs a 2-7/16 in to 2-1/2 in step reducer.

END B63.5 mm2-1/2 in shop-vac hose (2-1/4 in OD, 2-1/4 in ID)
END A62 mmDeWalt DW735 planer port (2-7/16 in OD, 62 mm OD)

Rings drawn to scale from the measured diameters in the table below.

The two ends

End ADeWalt DW735 planer port (2-7/16 in OD, 62 mm OD)
End B2-1/2 in shop-vac hose (2-1/4 in OD, 2-1/4 in ID)
Fit typemale port into hose cuff
Reducer needed2-7/16 in to 2-1/2 in step reducer

Shop notes

Measured across the joint between the DeWalt DW735 planer port and the 2-1/2 in shop-vac hose, the port (62 mm) is 5 mm larger than the hose (57 mm), so it will not seat. A 2-7/16 in to 2-1/2 in step reducer closes that 5 mm step so the two hold together instead of leaking at the gap.

A 5 mm mismatch feels close enough to force, and it will hold for a minute before it works loose under airflow. Fit the step ring rather than trusting friction on a gap this size.