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CONNECTION

Connect a Portable table saw 2-1/2 in port to a Festool D50 antistatic hose

How to join a Portable table saw 2-1/2 in port to a Festool D50 antistatic hose, and what stops it leaking dust.

Reducer required

Not a direct fit. Joining the Portable table saw 2-1/2 in port to a Festool D50 antistatic hose needs a 2-1/2 in to 50 mm step reducer.

END A64 mmPortable table saw 2-1/2 in port (2-1/2 in OD, 64 mm OD)
END B49.2 mmFestool D50 antistatic hose (1-15/16 in ID)

Rings drawn to scale from the measured diameters in the table below.

The two ends

End APortable table saw 2-1/2 in port (2-1/2 in OD, 64 mm OD)
End BFestool D50 antistatic hose (1-15/16 in ID)
Fit typemale port into hose cuff
Reducer needed2-1/2 in to 50 mm step reducer

Shop notes

Measured across the joint between the Portable table saw 2-1/2 in port and the Festool D50 antistatic hose, the port (64 mm) is 14 mm larger than the hose (50 mm), so it will not seat. A 2-1/2 in to 50 mm step reducer closes that 14 mm step so the two hold together instead of leaking at the gap.

A 14 mm mismatch feels close enough to force, and it will hold for a minute before it works loose under airflow. Fit the step ring rather than trusting friction on a gap this size.