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Connect a Portable table saw 2-1/2 in port to a Fein Turbo 35 mm hose

How to join a Portable table saw 2-1/2 in port to a Fein Turbo 35 mm hose, and what stops it leaking dust.

Not compatible

Not compatible without stepping down. A Fein Turbo 35 mm hose is far larger than the Portable table saw 2-1/2 in port, so it needs a 2-1/2 in to 35 mm step reducer.

END A64 mmPortable table saw 2-1/2 in port (2-1/2 in OD, 64 mm OD)
END B35 mmFein Turbo 35 mm hose (1-3/8 in ID)

Rings drawn to scale from the measured diameters in the table below.

The two ends

End APortable table saw 2-1/2 in port (2-1/2 in OD, 64 mm OD)
End BFein Turbo 35 mm hose (1-3/8 in ID)
Fit typemale port into hose cuff
Reducer needed2-1/2 in to 35 mm step reducer

Shop notes

The hose is about 35 mm and the port about 64 mm, a gap of 28 mm, so the port simply swallows the hose with no contact. A 2-1/2 in to 35 mm step reducer is needed, and even reduced the airflow is mismatched between the Portable table saw 2-1/2 in port and the Fein Turbo 35 mm hose.

Wrapping tape to close a 28 mm gap never seals cleanly and chokes the airflow further. Step the sizes properly, or pair each end with a fitting closer to its own size.