PortMatch
CONNECTION

Connect a DeWalt DWE7491RS blade-guard port to a Fein Turbo 35 mm hose

How to join a DeWalt DWE7491RS blade-guard port to a Fein Turbo 35 mm hose, and what stops it leaking dust.

Reducer required

Not a direct fit. Joining the DeWalt DWE7491RS blade-guard port to a Fein Turbo 35 mm hose needs a 1-1/2 in to 35 mm step reducer.

END A38 mmDeWalt DWE7491RS blade-guard port (1-1/2 in OD, 38 mm OD)
END B35 mmFein Turbo 35 mm hose (1-3/8 in ID)

Rings drawn to scale from the measured diameters in the table below.

The two ends

End ADeWalt DWE7491RS blade-guard port (1-1/2 in OD, 38 mm OD)
End BFein Turbo 35 mm hose (1-3/8 in ID)
Fit typemale port into hose cuff
Reducer needed1-1/2 in to 35 mm step reducer

Shop notes

Measured across the joint between the DeWalt DWE7491RS blade-guard port and the Fein Turbo 35 mm hose, the port (38 mm) is 3 mm larger than the hose (35 mm), so it will not seat. A 1-1/2 in to 35 mm step reducer closes that 3 mm step so the two hold together instead of leaking at the gap.

A 3 mm mismatch feels close enough to force, and it will hold for a minute before it works loose under airflow. Fit the step ring rather than trusting friction on a gap this size.