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Connect a Bosch 27 mm tool port to a 1-7/8 in shop-vac hose

How to join a Bosch 27 mm tool port to a 1-7/8 in shop-vac hose, and what stops it leaking dust.

Reducer required

Not a direct fit. Joining the Bosch 27 mm tool port to a 1-7/8 in shop-vac hose needs a 27 mm to 1-7/8 in step reducer.

END B47.6 mm1-7/8 in shop-vac hose (1-7/8 in ID)
END A27 mmBosch 27 mm tool port (1-1/16 in OD, 27 mm OD)

Rings drawn to scale from the measured diameters in the table below.

The two ends

End ABosch 27 mm tool port (1-1/16 in OD, 27 mm OD)
End B1-7/8 in shop-vac hose (1-7/8 in ID)
Fit typemale port into hose cuff
Reducer needed27 mm to 1-7/8 in step reducer

Shop notes

Measured across the joint between the Bosch 27 mm tool port and the 1-7/8 in shop-vac hose, the hose (48 mm) is 21 mm larger than the port (27 mm), so the port rattles inside without gripping. A 27 mm to 1-7/8 in step reducer closes that 21 mm step so the two hold together instead of leaking at the gap.

A 21 mm mismatch feels close enough to force, and it will hold for a minute before it works loose under airflow. Fit the step ring rather than trusting friction on a gap this size.